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Starting problems in Chrysler Voyager 2.5 CRD

Hello everyone, I have a 2005 Chrysler Voyager with a diesel engine and 360,000 km. After a motor rebuild, my Voyager 2.5 CRD won't start. Symptoms include intermittent fuel delivery to the injectors, that is, sometimes it sends fuel and sometimes it doesn't. If I start it with starting fluid from the intake, it starts, but turns off once I stop spraying. We've changed the temperature sensor, the camshaft position sensor, cloned the ECU, etc., but it still won't start. Additionally, it's showing 238 degrees in the intake and in the coolant, which I think is preventing it from starting. I would greatly appreciate the opinion of someone more expert in this make and model, or someone who has had a similar problem. Thank you very much in advance.

(Translated from Spanish)

Summary of the thread

A 2005 Chrysler Voyager 2.5 CRD with a rebuilt engine is experiencing starting issues due to intermittent fuel delivery to the injectors. The vehicle starts with starting fluid but stops once spraying ceases, and it shows unusually high intake and coolant temperatures. Possible causes include faults in the fuel pump relay or the fuel pump itself, as well as potential blockages in the fuel lines. Suggested solutions involve checking the fuel pump relay, the fuel pump, and ensuring all connections are secure and free of blockages.

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1 comment(s)

CarlyMechanic

Check the fuel pump relay and the fuel pump itself for any faults. A failing relay or pump can cause intermittent fuel delivery. Ensure all connections are secure and there are no blockages in the fuel lines. After checking these, let me know if the issue persists or if you have any further questions.

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CHRYSLER

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VOYAGER