john_wolf10
Audi A3 TFSI Check Engine + High Fuel Usage Fix
Summary of the thread
The 2016 Audi A3 2.0 TFSI experienced a persistent check engine light and increased fuel consumption, suspected to be related to the inlet VANOS solenoid. The core problem was identified as oil sludge buildup affecting the VANOS solenoid, leading to restricted oil flow and timing issues. The solution involved cleaning the variable timing system and replacing the inlet camshaft VANOS solenoid, which restored normal engine performance and fuel efficiency. Regular maintenance, including timely oil changes, is crucial to prevent recurrence of the issue.
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4 comment(s)
john_wolf10 (community.author)
Had similar issues on my A3 last year. The check engine light kept coming on and the engine felt really sluggish. After troubleshooting, turned out my inlet camshaft system was clogged with oil sludge, causing the VANOS solenoid to malfunction. Low power and poor fuel economy were the main symptoms. Really interested to know how much the repair cost you and if youve had any issues since getting it fixed? Been wondering if this is a common recurring problem or if a proper fix sorts it for good.
valentinafire1
Since getting the inlet VANOS mechanics repaired, the car has been running perfectly. The repair cost came to 250 Euro for fixing a faulty camshaft solenoid valve. The variable timing system now works as intended, and fuel consumption returned to normal levels immediately after the fix. The check engine light hasnt returned, and engine performance is back to factory specifications. Regular oil changes with the correct grade oil help prevent oil sludge buildup, which often causes VANOS failure. This type of repair, when done properly, typically resolves the issue permanently. Key improvements after the fix: Smooth idle restored, Normal fuel consumption, Full power during acceleration, No more warning lights Regular maintenance is crucial to prevent future VANOS system issues. The original problem was likely caused by oil contamination, so keeping up with oil change intervals is essential for long-term reliability.
john_wolf10 (community.author)
Thanks for sharing your experience. After hearing similar stories, I finally took my A3 to a specialist shop last week. The mechanic confirmed it was indeed VANOS failure caused by oil sludge. Total repair came to 280 Euro including parts and labor. They cleaned out the entire variable timing system and replaced the inlet camshaft VANOS solenoid. The difference is night and day, fuel consumption is back to normal and the engine feels much more responsive. No more check engine light either. For anyone else facing similar issues, I recommend getting it checked early. Waiting only risks more expensive repairs down the line. My mechanic showed me the old parts and the amount of sludge buildup was shocking. Now I make sure to stick to proper oil change intervals to prevent future problems. Would definitely recommend getting a second opinion if your regular shop seems unsure about VANOS diagnostics. The specialist shop knew exactly what to look for and fixed it right the first time.
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AUDI
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A3
valentinafire1
I experienced nearly identical symptoms on my 2013 Audi S3 2.0 TFSI. The check engine light was persistent and fuel economy dropped significantly. Initial diagnosis suggested a simple solenoid replacement, but further inspection revealed more serious issues with the inlet camshaft VANOS solenoid and surrounding components. The root cause was oil sludge buildup affecting the VANOS solenoid operation. This restricted oil flow and timing adjustment, leading to low power output and increased fuel consumption. The repair required complete removal of the VANOS unit, thorough cleaning of the oil passages, and replacement of both the inlet camshaft VANOS solenoid and its wiring harness. Key indicators to watch for: Rough idle, especially when cold, Power loss during acceleration, Increased oil consumption, Metallic ticking noise from the cylinder head This is considered a serious issue as it can lead to long-term engine damage if left unaddressed. When getting it checked, request specific testing of the VANOS solenoid electrical signals and oil pressure readings. Also ensure they inspect for oil contamination in the solenoid housing.