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SauerAdam

BMW DPF Won't Regenerate, Failed Emissions Test Alert

Hey all, need some advice on my 2003 BMW 5 diesel. Getting a bit worried about my DPF issues. The warning light is on, engine performance has dropped significantly, and there's visible smoke when accelerating. The car won't do DPF regeneration anymore and failed emissions. Currently at 126,760 km. Had a not-so-great experience with my last mechanic, so I'm trying to figure out if this could be an exhaust back pressure sensor problem before taking it somewhere else. Has anyone dealt with similar symptoms? Any recommendations on reliable shops that won't take advantage of the situation?

Summary of the thread

A 2003 BMW 5 diesel is experiencing DPF issues, with warning lights, reduced engine performance, and visible smoke during acceleration. The car fails to regenerate the DPF and has failed an emissions test. A possible cause is a faulty exhaust back pressure sensor, which can become clogged with soot, leading to incorrect readings and preventing proper DPF regeneration. The suggested solution is to replace the sensor and clean the DPF system, which can restore performance and clear warning lights.

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4 comment(s)

HanniFisch

I had almost identical issues with my 2006 BMW 3 Series diesel. The symptoms matched yours perfectly, DPF light, sluggish performance, and failed regeneration cycles. Last month, my exhaust back pressure sensor was indeed the culprit. The mechanic showed me that the sensor was completely clogged with soot, causing incorrect readings. This prevented proper DPF regeneration and led to that performance drop you're experiencing. The repair involved replacing the sensor and cleaning the DPF system. It was a serious job since a faulty sensor can lead to complete DPF failure if left untreated. After the fix, the performance returned to normal and all warning lights cleared. Based on your symptoms and mileage, it really sounds like the same issue. Don't wait too long to get it checked, these problems tend to cascade if ignored. You'll want someone who specifically knows BMW diesel systems.

SauerAdam (community.author)

Thanks for sharing your experience, this sounds exactly like what I'm going through! Been thinking about getting it fixed soon but a bit nervous about the cost. Mind if I ask how much you ended up paying for the sensor replacement and DPF cleaning? Also curious if you've had any other issues pop up since the repair? My car's running so poorly right now, I just want to make sure I'm not missing anything else that could be related.

HanniFisch

Hey there! Just wanted to follow up on your questions. I'm really glad I got the sensor fixed, it was actually pretty straightforward in the end. The total came to 245 € for replacing the faulty exhaust back pressure sensor, and it was totally worth every penny. Since getting it sorted, my BMW's been running like a dream, no more warning lights, performance is back to normal, and the DPF regeneration cycles are working perfectly again. I haven't had a single issue pop up since the repair was done. Looking back, your symptoms are exactly what I was dealing with, and I'd definitely recommend getting it checked sooner rather than later. The repair costs might seem a bit steep, but it's way cheaper than having to replace the entire DPF if things go wrong. Plus, it's such a relief not having to worry about that annoying warning light anymore! Trust me, once you get that sensor replaced, you'll notice the difference straight away. The car just feels more responsive, and you won't have to stress about failing those emissions tests anymore.

SauerAdam (community.author)

Thanks so much for the detailed info! I actually bit the bullet and took it to a mechanic yesterday. Turns out you were spot on, it was the exhaust pressure sensor! The repair came in at around 300, a bit more than what you paid, but honestly, I'm just relieved it wasn't worse. The mechanic was great, really thorough and explained everything. They showed me the old sensor, and wow, it was completely gunked up. Got it all fixed up, and the difference is incredible! The car's running smoothly again, no more smoke, and that annoying warning light is finally gone. When I first drove it home, I couldn't believe how much better it felt. The engine's got its power back, and it's such a relief not having to worry about those emissions tests anymore. Should've done this weeks ago instead of stressing about it. Thanks again for helping me figure this out, saved me from a potentially much bigger headache!

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BMW

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5