benneumann18
Ford Ka Overheating Coolant Leak
Summary of the thread
A 2010 Ford Ka with a diesel engine is experiencing overheating, a check engine light, and a coolant leak, suspected to be due to excessive pressure in the cooling system. A diagnostic tool indicated a control unit communication error, possibly caused by a software glitch or defective cable connection. The suggested solution was to inspect wiring harnesses and connectors for corrosion or damage. The issue was resolved by a mechanic who identified and fixed a corroded connection in the engine control unit.
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4 comment(s)
benneumann18 (community.author)
Okay, the diagnostics tool spits out a generic 'control unit communication fault' message and no other codes. I suspected it was the CAN bus at first but I have never seen such issue. Any idea where I should start looking?
siegfriedflame2
Ah, a generic fault! That's less helpful than it sounds. In my case, it turned out to be a dodgy connection in one of the plugs going into the control module. Check the wiring harnesses and connectors for any signs of corrosion or damage. Honestly, though, if you are not 100% sure, the best bet is to take it to a workshop and let the professionals have a look. They have the diagnostic tools to pinpoint the issue quickly. My mechanic found the root cause in a couple of minutes.
benneumann18 (community.author)
Thanks for the advice! Took it to a local mechanic, as you suggested. Turns out you were spot on – it was a corroded connection in the engine control unit! They cleaned it up, replaced a short section of wiring, and it’s running like a dream now. Cost me 95€, which I'm more than happy with. Cheers!
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FORD
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KA
siegfriedflame2
Sounds familiar! I had a similar issue with my Ka a while back. Overheating and the check engine light are definitely not fun. When you say 'control unit communication error', can you be more specific? Any codes showing up? It could be a faulty sensor messing with the cooling system or something with the CAN bus. The coolant leak probably means the system is seriously over-pressurizing.