Kuga EGR Valve Issues

I'm at my wit's end with my 2013 Ford Kuga, diesel engine, 124007 km on the clock. I think it's the EGR valve. I'm getting seriously reduced engine power, plus the check engine light is on. When I put my foot down, there's a smoke screen, the engine runs rough, and fuel consumption has gone through the roof. It jerks when accelerating and there's a loud hissing sound too. All signs point to the EGR, am I right?

4 comment(s)

That sounds awful familiar. I had very similar issues with my Kuga! I didn't see quite as much smoke, but the power loss and rough running were definitely there. Did you notice any difference when the engine was cold versus warmed up?

Yes, definitely worse when it's cold. Takes ages to get going and the hissing sound is really noticeable then. Once it warms a bit it's slightly better, but the power is still way down and the check engine light is still on. What was the fix for yours?

Yep, mine was exactly the same. Sounds like EGR for sure. I tried cleaning it, but it was too far gone, so had to replace the whole unit. Honestly, save yourself the hassle and take it to a decent workshop. They'll diagnose it properly and get it sorted. Mine cost about 350€ to have replaced.

Sounds like the EGR valve needs replacing. I booked it in to the workshop and they confirmed it. Total cost 355€. At least I know what's wrong now!

Join the discussion now: