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S60 Transfer Case Defect

My 2022 Volvo S60 hybrid is showing a transfer case oil wear fault at 219696 km. The gearbox slips and shifts uncleanly. I suspect defective gears in the transfer case. Has anyone else experienced this?

A 2022 Volvo S60 hybrid is experiencing a transfer case oil wear fault, leading to gearbox slipping and unclean shifting at 219,696 km. The suspected cause is defective gears in the transfer case. A similar issue was resolved by diagnosing the problem as related to the transfer case rather than the transmission. Professional diagnosis confirmed the defective gears, with a repair cost of approximately 330€.

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4 comment(s)

I have a similar Volvo S60, and I had some gear grinding issues. Have you checked the transfer fluid level? Maybe an oil change could fix it?

Fluid level's fine. It seems more serious than just low oil. What was your experience with the gear grinding? How did you narrow it down to the transfer case?

The grinding got worse over time, especially during acceleration. I initially thought it was the transmission, but the workshop diagnosed it as the transfer case. I'd suggest letting professionals have a look.

Thanks. Workshop confirmed it: defective gears in the transfer case. Repair cost is about 330€. Appreciate the insight.

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VOLVO

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S60