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alinalorenz89

VW Arteon Fuel Door Stuck, Actuator Failure Alert

Having trouble with my 2017 VW Arteon fuel door, it wont unlock or lock anymore. The electric actuator seems completely dead and there are error codes stored in the system. Checked the manual but found no emergency release mechanism to access the fuel flap. The central locking still works fine for doors and trunk, just the fuel door is acting up. Starting to get low on fuel so this needs sorting soon. Has anyone experienced a similar electrical fault with their fuel flap? Particularly interested in repair costs and whether its usually just the actuator that needs replacing or if there could be other underlying issues. Would appreciate any feedback from those whove had this fixed at a workshop.

4 comment(s)

danieldragon1

I had this exact same issue with my 2015 VW Passat. I have some experience working on basic car repairs, but electrical problems like this are trickier. The fuel door lock actuator completely failed on my car. Initially thought it was just the cable release mechanism, but diagnostic testing showed the electric actuator itself was defective. The central locking worked fine on all other doors too, which made it extra frustrating. Took it to my regular workshop and they confirmed the lock actuator needed replacement. Parts and labor came to 210€ total. The repair took about 2 hours since they had to remove some interior trim to access the mechanism. For your Arteon, could you share: Any specific error codes showing? Does the fuel door make any noise when trying to open it? Have you checked the related fuses? This could help determine if its the same issue I had. These electric actuators tend to fail similarly across VW models, but knowing these details would help confirm if your problem matches what I experienced. If you need fuel urgently, a qualified workshop should be able to manually release it for inspection. Just avoid forcing it open as this could damage the release mechanism further.

alinalorenz89 (Author)

Last serviced at 90953km and dealt with this frustrating fuel flap issue. The repair turned out relatively straightforward despite initial concerns. The electric actuator was indeed completely dead, no clicking or response when using the key fob or interior release button. Tested all fuses first which were fine. The workshop diagnosed a failed actuator unit, matching the stored error code P2135. Final fix required complete actuator replacement. Parts and labor totaled 280€. Good news is the repair resolved all electrical fault codes and the fuel door now works perfectly with both the key fob and interior controls. For reference, noticed error messages started appearing about 2 weeks before complete failure. Worth checking if the release button operation feels different as this can be an early warning sign of actuator problems. Would the error codes you are seeing match P2135? This specific code often indicates actuator failure rather than wiring issues.

danieldragon1

Thanks for the update, interesting to hear about your experience. The error code P2135 matches exactly what I saw on my Passat before the complete actuator failure. The progression was similar too, started with intermittent electrical fault messages, then the release button got increasingly unresponsive before the fuel flap stopped working entirely. Your repair cost was a bit higher than mine (280€ vs 210€), but prices for these electric actuator units seem to vary. The key thing is the fix was straightforward and completely resolved the issue. My fuel flap has worked flawlessly with both the key fob and interior release button since the repair. One tip from my experience, after getting the new actuator, I now make a habit of regularly using the fuel flap release just to keep the mechanism active. Not sure if it actually helps prevent future failures, but the workshop suggested it as preventive maintenance. Good to hear you got it sorted before any major fueling issues. These electric actuator failures can be really inconvenient, but at least the fix is pretty reliable once done properly.

alinalorenz89 (Author)

Yes, my error code matches P2135 exactly. Just had the repair completed today actually. The workshop confirmed what you experienced, total actuator failure rather than a wiring issue. The cable release system and electrical connections were all intact, just the actuator itself had failed. Repair cost came to 280€ which seems standard based on your experience. Really relieved to have a working fuel door again. The new actuator responds instantly both to the release button and key fob commands. Appreciate the maintenance tip about regularly testing the mechanism. Makes sense to keep these electrical components exercised. Will definitely build this into my routine checks. Thanks for sharing your experience, helped confirm I was dealing with a common fault that has a reliable fix rather than something more complex. The diagnostic symptoms and repair process matched exactly what you described.

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