ManniWolf
VW Fox DPF Warning: Smoke and Power Loss Solutions
4 comment(s)
ManniWolf (Author)
Thanks for sharing your repair story. Your description matches what happened with my Fox exactly, right down to the black smoke and reduced power warnings. The low pressure sensor diagnosis makes perfect sense. I am supposed to get it fixed next week but want to budget properly. Do you remember roughly what the full repair cost you? Also, has everything been working fine since the fix or have you noticed any other diesel engine issues?
ellamoon8
Really glad to help with the cost info. The final bill came to 245€ for replacing the defective exhaust back pressure sensor. Since having it fixed, my DPF system has been working perfectly, no more reduced power warnings or emission control issues. The DPF regeneration cycles are now happening normally during regular driving. The black smoke completely disappeared after the repair, and fuel consumption actually improved slightly since the engine is no longer fighting against incorrect pressure readings. For peace of mind, I do a weekly longer drive to ensure proper DPF regeneration, but that is just good practice for any diesel engine. No other engine problems have come up in the months since the sensor replacement. The repair cost was worth every cent considering it prevented potential complete DPF failure, which would have been much more expensive to fix. Just make sure your mechanic properly tests the pressure sensor before replacement to confirm that is indeed the root cause.
ManniWolf (Author)
Thanks for the advice. Finally got the car looked at and fixed. Took it to a specialist diesel workshop who diagnosed the exact same pressure sensor issue. Total repair came to 280€ including diagnostics, sensor replacement and a system regeneration cycle. The mechanic showed me the faulty sensor and explained how it was causing the particulate filter to get confused about when to regenerate. They also gave the exhaust system a thorough inspection and cleaning while it was up on the lift. Been driving it for a few days now and what a difference, no more black smoke, engine power is back to normal, and all warning lights are gone. Even noticed better fuel economy on my commute. Going to make sure I do regular highway runs from now on to keep the DPF working properly. Really glad I asked here first and avoided potentially getting sold an unnecessary full DPF replacement. The sensor fix was the right call and much more affordable than I feared it might be.
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ellamoon8
Had similar symptoms with a VW Polo 1.6 TDI. The reduced power mode and black smoke turned out to be a failed low pressure sensor in the exhaust system. The particulate filter was getting clogged because the sensor wasnt correctly measuring exhaust back pressure. The repair involved replacing the faulty pressure sensor and performing a forced DPF regeneration cycle. The workshop also cleaned the exhaust system components and checked all related sensors. It was a serious issue that needed immediate attention, ignoring it could have led to complete DPF failure. The diagnostic system showed the exact same warnings you describe. The black smoke during acceleration is a clear sign the particulate filter isnt working efficiently. The exhaust back pressure being too high causes the engine management to cut power to protect components. Make sure to find a workshop that specifically deals with diesel exhaust systems. They should first perform proper diagnostics before replacing parts. Many times these symptoms are misdiagnosed as a bad DPF when its actually just a sensor issue. Once fixed, regular highway drives help maintain proper DPF function by allowing complete regeneration cycles.