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ManfredsRideTalk

VW Passat Hybrid Suspension Fault: Damping Issues Fixed

Having issues with my 2018 VW Passat Hybrid suspension system. The car handling has become noticeably worse with a bumpy ride and poor damping control. The warning light in the speedometer is on and the error memory shows a damping adjustment fault. Looking for advice from others who experienced similar shock absorber problems. What diagnostic steps did your workshop take and how was the issue resolved? Most interested in repair times and which components needed replacement. Any input on whether this could be an electronic control issue versus mechanical suspension failure would be helpful.

Summary of the thread

A 2018 VW Passat Hybrid is experiencing suspension issues, including a bumpy ride, poor damping control, and a warning light indicating a damping adjustment fault. The problem may stem from either an electronic control issue or mechanical suspension failure. A similar case with a VW Arteon Hybrid was resolved by addressing a faulty cable connection and performing a software update and recalibration. It is suggested to proceed with the software update and recalibration, as it resolved similar issues in another vehicle, particularly mode-specific problems and highway instability.

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4 comment(s)

hermannfox1

As someone with some hands-on experience working on hybrid vehicles, I faced a similar issue with my 2020 VW Arteon Hybrid. The suspension system was showing identical symptoms, poor car handling and compromised damping performance. Initially, I thought it was a mechanical suspension failure, but after taking it to the workshop, they ran a full diagnostic. The issue turned out to be much simpler than expected, a faulty cable connection to the electronic damping control unit was causing the system to malfunction. The repair was relatively straightforward. The workshop cleaned the connector pins and replaced a damaged wire harness. Total repair time was about 2 hours and cost 95€. The car handling improved immediately after the fix, and the warning light disappeared. To better assist with your situation, could you provide: Have you noticed any unusual noises when driving over bumps? Did the suspension tuning issue appear suddenly or gradually? Are all wheels affected or just specific corners? Does the problem change with different driving modes? This information would help determine if your issue is similar to what I experienced or if you might be dealing with a different suspension system problem.

ManfredsRideTalk (community.author)

My Passat just had its 45000km service last month. After the diagnostic, they found the control module for the suspension system needed a software update, but the mechanical components all tested fine. The workshop quoted 180€ for the update and recalibration. The bumpy feeling is mainly noticeable in the front right, and yes, there is a slight knocking sound when going over speed bumps. The car handling issues started gradually over the past few weeks, particularly affecting comfort mode more than sport mode. The suspension tuning seems most unstable during highway driving. Would really appreciate hearing if anyone else needed this software update or if I should push for a more thorough check of the damping components before proceeding.

hermannfox1

Based on my experience with the VW Arteon, I strongly recommend going ahead with the software update. After my initial wire harness fix, I actually had to return to the workshop a month later for a similar software update. The symptoms you describe, especially the knocking sound and mode-specific issues, are very similar to what I experienced. The technician explained that the suspension system control module can sometimes develop calibration issues after regular service work. The front right shock absorber showing more symptoms is typical, as its connected to the main control unit and usually shows problems first when the software is outdated. While 180€ might seem high for a software update, the recalibration process is quite complex and requires specialized diagnostic equipment. The update resolved my remaining suspension issues completely, particularly the mode-specific problems and highway instability. Just make sure the workshop includes a full calibration test drive in their service. After my update, they spent about 30 minutes testing different driving modes to ensure the vehicle suspension was responding correctly. The extra time for thorough testing made a noticeable difference in the final car handling quality. For reference, the total resolution for my car involved: Initial wire repair: 95€, Software update and calibration: 165€, Complete fix time: 3 hours total

ManfredsRideTalk (community.author)

Given the replies and my situation, I think I will proceed with the software update and recalibration. The parallels with your Arteon case are quite convincing, especially the mode-specific suspension issues and the front right damping problems. The price of 180€ seems reasonable compared to your total repair costs. What really concerns me is the deteriorating car handling on highways, so knowing the software update fixed similar issues in your case is reassuring. The suspension system obviously needs attention, and starting with the software solution makes sense before exploring more expensive mechanical repairs. I will insist on the test drive after the update to verify the damping control is working properly in all modes. I will update the forum once the work is complete to confirm if the suspension tuning improved and the warning light issue is resolved. Hopefully, this helps others who might face similar problems with their VW hybrid models.

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VW

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PASSAT